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Fabricated products

Fish screens for hatcheries, raceways and intakes

A wedge wire fish screen is a stainless steel barrier that passes water while retaining or excluding fish, with a smooth wire face and an even slot that do not injure fry or fingerlings. SIMO Screens manufactures hatchery tank outlet, standpipe and tray screens, raceway screens, diversion panels and intake fish protection screens.

Inclined screen panels set in a concrete stream channel with water below

Fish screen overview

A fish screen is a barrier that passes water while holding fish back. On a farm it keeps stock within a tank or raceway, while at an intake it keeps wild fish out of a canal, pump or cooling water system.

SIMO Screens wedge wire fish screens are built from V-profile stainless wire resistance welded to support rods, with the flat face of the wire towards the fish. They are framed as panels, cylinders or standpipe screens to suit the installation.

Features and benefits

  • Gentle on fish. The flat wire face is smooth, with no knuckles, burrs or loose wire ends, so fish that touch the screen slide along it without injury.
  • Precise, stable slot. The gap between wires is held evenly across the panel and does not stretch over time, which matters where the margin between fry size and slot is small.
  • Low through-slot velocity. Continuous slots give a high open area, so the velocity through the screen stays low for a given flow.
  • Easy cleaning. Algae and feed residue brush off the flat face, and the slot widens behind it so that particles do not lodge.
  • Rigid welded construction. Resistance welds at every wire and rod intersection keep the screen rigid against debris load and the pull of a cleaning brush.

Applications

  • Hatcheries, with tank outlet screens, standpipe screens and incubation tray screens
  • Raceways and ponds, with tail, divider and inlet raceway screens
  • Fish diversion, with angled panels that guide fish to a bypass at canals and offtakes
  • Intake fish protection at pumping stations, canal intakes and cooling water intakes

The aquaculture and fisheries page covers the sector in more detail, and river and canal intakes are also served by passive intake screens.

Construction and specifications

ItemOptions
SlotSet by the smallest fish life stage to retain or exclude
Profile wireLight profiles for fine hatchery slots, heavier profiles for intakes
Wire directionVertical or horizontal, to suit cleaning and fish behaviour
FormFlat panels, cylinders, standpipe screens or curved panels
MaterialSS 304, SS 316L, Duplex 2205 or Super Duplex 2507
FrameSlide-in frames for raceway guides, bolted frames for intakes
FittingsHandles, lifting points, seals and standpipe connections

Swipe sideways to see the whole table.

Design considerations

Slot. The design starts from the smallest fish to be held back or excluded. At intakes, the permit or the fisheries authority usually sets the slot.

Velocity. Fish-protection intake screens are typically designed for a through-slot velocity of 0.15 m/s (0.5 ft/s) or less, and the screen area follows from the flow, that velocity and the open area. The intake screen calculator and the intake screen design guide set out the method.

Open area. Open area (%) = Slot x 100 / (Slot + Wire width), so a fine slot on a wide wire leaves little open area and the profile is chosen with care. The slot and open area guide explains the trade-off.

Water and fouling. Fresh, brackish and seawater call for different alloys, and biofouling in warm water affects the cleaning interval.

Fit. For existing raceways, the guide slot width and the water depth fix the frame, so that the screen slides in and seals.

Engineering and quality

Slots are checked with feeler gauges at set-up, during the run and at the end of each screen, to a standard tolerance of plus or minus 5 percent of nominal, and the final inspection report records the minimum, maximum and mean slot. Every order is supplied with a Mill Test Certificate, with a dimensional inspection report on request.

What to send for a quotation

  1. Application: hatchery, raceway, diversion or intake protection
  2. Species and smallest life stage to retain or exclude, or the slot required
  3. Flow rate through each screen
  4. Velocity limit, if your authority has set one
  5. Screen size, or channel width, water depth and guide slot dimensions
  6. Water type: fresh, brackish or seawater
  7. Preferred form: flat panel, cylinder or standpipe
  8. Quantity and delivery location

Photographs

From our works and installations

Custom engineering

Engineered to your specification, drawing or sample

Share the process conditions, a drawing or a photo of the screen to be replaced. Our engineers check slot, open area and strength with CFD and FEA where it matters, send a drawing for your approval, then build and dispatch with a Mill Test Certificate.

Six steps from enquiry to dispatch: send details, engineering review, CFD and FEA, drawing approval, manufacture, dispatch with Mill Test Certificate

Swipe to see the full drawing.

  1. Share the requirement, a drawing or a photo of the existing screen.
  2. Engineering review of slot, open area, profile wire and support rod.
  3. CFD and FEA where the design calls for them.
  4. Drawing approval by you before anything is cut.
  5. Manufacture at our works in Nagpur.
  6. Dispatch with a Mill Test Certificate.

Questions

Fish screens: common questions

Why use a wedge wire fish screen rather than mesh?

Wedge wire has a smooth, flat face with no knuckles or loose ends, so it is gentle on scales and fins. The slot is even and does not stretch in service, and the screen is rigid enough to be brushed clean.

What slot size should a fish screen have?

The slot is set by the smallest life stage to be retained or excluded, and at intakes it is often fixed by the fisheries authority. Share the species and life stage, or the slot your permit requires.

What through-slot velocity should an intake fish screen have?

Fish-protection intake screens are typically designed for a through-slot velocity of 0.15 m/s (0.5 ft/s) or less. The local fisheries authority may set a different limit for the species present at the site.

Which material is right for a seawater fish farm?

SS 304 suits fresh water and SS 316L suits brackish water. Duplex 2205 or Super Duplex 2507 is selected for seawater, where chloride levels are high enough to pit the austenitic grades.

Can you make hatchery screens to fit existing raceway guides?

Yes. Send the guide slot width, the channel width and the water depth. The screen is framed to slide into the existing guides and seal against them.

Send us your specification

Our engineers will connect with you within a working day. Fill in what you know; "Not sure" is a fine answer. Fields marked are needed.

What you need
Medium, flow, temperature, pressure, or what goes wrong with the current screen.
Attach a drawing or photo PDF, DWG, DXF, STEP, JPG or PNG, up to 20 MB each.
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