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Screen material selector for wedge wire

The screen material selector gives an indicative wedge wire grade from the chloride level, temperature, pH and process medium. It ranks SS 304, SS 316L, Duplex 2205, Super Duplex 2507, Hastelloy and Monel, shows the pitting resistance (PREN) of each stainless grade and states the reason for the result.

Indicative gradeSS 316L

PREN of this grade
24
Also consider
Duplex 2205

Chlorides of 250 mg/L: molybdenum in 316L improves pitting resistance.

PREN = %Cr + 3.3 x %Mo + 16 x %N. Typical PREN: SS 304 about 19, SS 316L about 24, Duplex 2205 about 35, Super Duplex 2507 about 42.

Indicative only. SIMO engineering confirms the material for your application.

Your inputs and results go into the quote form, so an engineer can check them against your operating conditions.

How the screen material selector works

The selector suggests a starting grade for a wedge wire screen from four inputs: the process medium, the chloride level, the temperature and the pH. Each result states the reason for the choice and shows the pitting resistance of the stainless grades.

  • Chlorides drive pitting. Low chlorides and near-neutral water suit SS 304. As chlorides rise, the molybdenum in SS 316L adds resistance, followed by Duplex 2205 and Super Duplex 2507 for brackish water, seawater and high-chloride streams.
  • Temperature increases the risk. Above about 60 degrees C, a chloride level that SS 316L tolerates at ambient temperature can call for duplex.
  • Strong acids and hot chlorides (pH below 2, or hot seawater) need nickel alloys such as Hastelloy C-276, while Monel is used in seawater at velocity and in hydrofluoric service.
  • Food contact normally means SS 316L, the usual hygienic grade.

The pitting resistance equivalent number is PREN = %Cr + 3.3 x %Mo + 16 x %N. Typical values are about 19 for SS 304, 24 for SS 316L, 35 for Duplex 2205 and 42 for Super Duplex 2507.

Worked examples

Service conditionsIndicative grade
Fresh water, 50 mg/L chloride, 25 degrees C, pH 7SS 304
Fresh water, 250 mg/L chloride, 40 degrees C, pH 7SS 316L
Seawater, 19,000 mg/L chloride, 25 degrees CSuper Duplex 2507
Strong acid, pH 1Hastelloy

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Reading the result

The result is indicative. Crevices, velocity, oxygen content, cleaning chemicals and the cost of downtime also affect the choice, so SIMO engineering confirms the material for the operating conditions before the drawing is issued. The material selection guide explains each grade in more detail.

Questions

Common questions

What is PREN?

PREN is the Pitting Resistance Equivalent Number: PREN = %Cr + 3.3 x %Mo + 16 x %N. A higher PREN means better resistance to chloride pitting, which makes it a quick comparison between stainless grades.

Choosing 304 vs 316L vs duplex, when is SS 304 enough?

SS 304 is usually adequate for fresh water and other low-chloride service at near-neutral pH and moderate temperature. SS 316L is selected once chlorides rise or the medium is mildly acidic or food contact.

When should I move to Duplex 2205 or Super Duplex 2507?

Duplex 2205 is the usual choice for brackish water and for chloride levels above about 1,000 mg/L, or lower levels at high temperature. Super Duplex 2507 is selected for seawater and for very high chloride streams.

Where are Hastelloy and Monel used for screens?

Hastelloy C-276, the standard grade, is used for strong acids and hot chloride service. Monel is used for seawater at velocity and for hydrofluoric acid service. Other Hastelloy grades are available on request, subject to availability in India.

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Medium, flow, temperature, pressure, or what goes wrong with the current screen.
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